+ 91 - 22 - 28516201
+ 91 - 22 - 67237804
GAGING & SORTING OF MASS PRODUCED COMPONENTS
Automatic operation
Rapid change over from one component to the other is possible.
Portable unit, can be shifted any where.
Infinitely variable speed, within the range.
100% quality control.
Maintenance Free
Highly Economical
CONSTRUCTIONAL FEATURES
Reliable and proven technology is employed in designing this automatic machine which is fast and accurate in operation. The machine is developed for Grading, Segregating and Sorting of various components viz., Steel Balls Bearing Rollers & Rings, Needles, IC's Contact pins, Thrust-washer, Circlips, Bushes, Dowel Pins, Auto-turned Components, Watch parts, Small & Medium Electronic & Electrical Parts, Cutters, Slitters, Drills, Nozzles, Rubber/Fibre/Nylon parts like Seals, Rollers, Pins, Bushes etc.
The machine is designed to provide maximum rigidity & accuracy to its two main cylindrical rollers. They are made of alloy steel, precision machined to a high degree of accuracy. They are hardened, tempered, precision ground and lapped after hard chrome plating, giving them a very long working life.
These rollers are housed in a robust housing mounted on high precision anti-friction rolling bearings, which are preloaded to give high axial rigidity to these rollers, an important prerequisite to obtain high operational accuracy on a continuous basis.
The drive-mechanism is exclusively designed to give the desired differential rotation to the rollers. This mechanism ensures that the components move ahead while rotating about their own axis. This differential rotation is infinitely variable within the highest performance level of the machine for different components under sorting.
The "Under size", "O K size" and "Over size" limits can be easily set along the working length of the rollers with the help of slip gages and precision comparators/ dial indicators.
The machine is designed to provide maximum rigidity & accuracy to its two main cylindrical rollers. They are made of alloy steel, precision machined to a high degree of accuracy. They are hardened, tempered, precision ground and lapped after hard chrome plating, giving them a very long working life.
These rollers are housed in a robust housing mounted on high precision anti-friction rolling bearings, which are preloaded to give high axial rigidity to these rollers, an important prerequisite to obtain high operational accuracy on a continuous basis.
The drive-mechanism is exclusively designed to give the desired differential rotation to the rollers. This mechanism ensures that the components move ahead while rotating about their own axis. This differential rotation is infinitely variable within the highest performance level of the machine for different components under sorting.
The "Under size", "O K size" and "Over size" limits can be easily set along the working length of the rollers with the help of slip gages and precision comparators/ dial indicators.
PRINCIPLE OF OPERATION
The components are fed continuously to the machine from a vibratory feeder. Once the components are loaded on the machine they are gaged continuously with respect to set size/dimension. The undersize components are sorted our first, then OKAY components are segregated from the over-size components. These three groups are carefully collected in the allocated bins. If desired, OKAY range can be graded to suit any particular requirement (as in selective assembly). To suit different shapes of components, custom-built guides are provided to the machine to give best results for faster out-put.
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MAINTENANCE
The machine is designed for continuous operation with very little maintenance. It can be set and operated with little experience and doesn't require very skilled manpower. One operator can handle several machines.
This makes the machine very economical in operation. The productivity can be increased without any additional capital expenditure. It helps in reducing the rejection by selecting the most favourable "limits" during production. Also, oversize components can be salvaged later on at a convenient time without disturbing the normal production run.
This makes the machine very economical in operation. The productivity can be increased without any additional capital expenditure. It helps in reducing the rejection by selecting the most favourable "limits" during production. Also, oversize components can be salvaged later on at a convenient time without disturbing the normal production run.
APPLICATIONS
Balls, needles, rollers, pins, chain components, contact pins for ICs, rubber seals, thrust washers, circlips, snap rings, nozzles, bushes, guides, spacers, bearing rings, flat shapes and many more.
TECHNICAL SPECIFICATIONS
PARTICULARS
GS-300
GS-500
GS-700
GS-1000
Gaging dia Range, mm
a. Efficient:
b. Effiective:
0.5-2
0.3-5
1-5
0.5-8
5-20
1-30
25-50
1.5-65
Gaging Length, mm upto:
7
15
25
40
Gaging Accuracy, mm:
0.002
0.005
0.007
0.010
Sorting Groups, Nos:
2-5
2-8
2-10
2-10
Electricals: A/c, V:
Hz:
220
50/60
220
50/60
220
50/60
220
50/60
Space, approx, mm. L:
W:
H:
650
300
250
750
300
250
1,250
500
400
1,500
600
500
Weight, approx, Kg:
100
135
450
1,100
Note: Above Specifications are subject to change due to constant improvements.
Amolik Precision Machines
50, Bindal Industrial Estate, Lathia Rubber Lane, Saki Naka, Andheri (E), Mumbai-400 072. India.
< Tel. : 91-22-28516201 > < Fax : 91-22-67237804 >
E-mail : amolikmachines@gmail.com
Website : www.amolik.com
50, Bindal Industrial Estate, Lathia Rubber Lane, Saki Naka, Andheri (E), Mumbai-400 072. India.
< Tel. : 91-22-28516201 > < Fax : 91-22-67237804 >
E-mail : amolikmachines@gmail.com
Website : www.amolik.com
© 2011 AMOLIK PRECISION MACHINES . All Rights Reserved
